Examining the Mask production machine of Azar Andishan Design Company
Azarandishan Design Company designed and supplied a Mask production machine during the Corona epidemic. With its help, it is possible to produce three-layer masks, n95 and normal and medical masks. This device is used in the classification of production lines of the pharmaceutical and health industries and for starting the mask production line. The masks produced by this machine are produced from Spun Band and Mellat Balloon fabrics, and the sewing of the machine is of ultrasonic type. The masks produced by this device have the standard and approval of the Ministry of Health and Medicine. First, we will get to know the types of masks briefly.
Azar Andishan company proudly produces high quality mask production machines. As one of the pioneers in the mask industry, we offer a variety of quality products, including three-layer masks, medical masks and N95 masks.
Three-layer mask:
Our machines are capable of producing three-layer masks with excellent quality. These masks include the outer layer of non-woven polypropylene, the middle layer of fine particle filter and the inner layer of skin softener. Our three-layer mask prevents particles and germs from entering your respiratory system, and it also fits your face perfectly while maintaining the quality of breathing..
Medical mask:
We also manufacture medical mask production machines with high standards. These masks are made of quality and hygienic materials and meet all the standards required by the medical industry. Their design is such that it still allows the user to breathe and at the same time prevents the entry and exit of microbial particles into the respiratory system.
Three-layer mask production machine
The devices for the production of the Azaridishan mask are able to produce a surgical or three-layer mask, which is a type of breathing mask that is placed over the mouth and nose. This mask plays an important role in preventing the spread of the virus. With the corona epidemic in the country, the use of three-layer masks started on a daily basis in our country. The effectiveness of the mask in preventing corona is estimated at 30%. If healthy and sick people use masks at the same time, the probability of disease transmission to a healthy person increases to 2%. Three-layer masks are produced in the form of pleated rectangles with two elastics. These masks have a clip on the top of their nose that prevents air particles from entering the mask
N95 mask production machine
Mask production machines designed by Azar Andishan company also produce n95 masks. The protector used in this mask is made of a mesh synthetic polymer. These masks prevent up to 95% of pollution from entering the person’s body and are able to filter the air. Also, the oxygen required for the body is well passed and supplied by this mask. These masks can filter air pollution, viruses, bacteria and allergens and dust in the air. These masks cannot filter vapors caused by petroleum products such as diesel and gasoline and artificial gases.
Normal mask production machine
Mask production machines are also used to produce normal masks. This type of mask covers the nose and mouth, but due to the fact that they do not completely stick to the face, they are used in general medical conditions. These masks protect the person on one side and prevent the spread of fluids from the person’s nose and mouth. This type of mask is suitable for people who sneeze and cough.
Getting to know the types of mask devices
The fabric roll holder section: in the three-layer medical mask, the fabric used in the production of the three-layer medical mask and n95 is made of spunband and Mellat Bloun. These fabrics are placed on the roll catch part of the machine and used. The two upper and lower layers are made of spunbond fabric and the middle layer is made of Mellat Balon. Mellat Bloun fabric has anti-bacterial and anti-humidity properties, so it is used as a filter in a three-layer mask.
Wire wire roll catcher section: Another important part of the wire wire roll catcher mask machine is the nose. This part is responsible for installing the copper wire roll on the mask. This wire is automatically cut to a standard size in the mask production machine and placed inside the mask. The protective performance of the mask depends on the proper performance of this wire. Because it prevents contaminated particles from entering the mask.
Sewing system part:
The third part of the machine is its sewing system. sewing system used in the mask production machine of Azar Andishan Design Company is ultrasonic type. sewing of the mask is done by ultrasonic waves. operations of joining, patterning, gluing and cutting Mellat Ballon and Spunbond fabrics are done by these waves. Azar Andishan Designer Company was one of the pioneers in the production of three-layer masks during the peak of Corona, which met the needs of users with the help of using up-to-date technologies. Masks produced by Azar Andishan company have international standards and are approved by the Ministry of Health.
Control section: The control panel on the mask production machine is used to turn the machine on and off, and it is also possible to increase or decrease the speed of the machine. For example, it can be set to produce 50 to 60 masks per minute.
How the mask production line works
To produce the mask, we have two different stages. The first stage is the production of the mask body and then the mask is stretched. Azar Andishan company designs the body of the mask automatically without manual intervention. Caching of masks is also done by the machine. Since the stretching speed is lower, you should use three stretching machines at the same time for three-layer masks in order to be more efficient and profitable.
Advantages of Azar Andishan mask production machine
- Sewing is done with new and up-to-date ultrasonic technology.
- Approval of the Ministry of Health
- High sewing quality and layers do not tear apart quickly
- The wire used in the masks is embedded.
- Sewn elastics are very strong and durable and do not come off easily.
- A place to produce masks in different sizes and dimensions
Prerequisites for this production process
The raw materials required for the production of masks, except for the purchase of the mask production machine from Azar Andishan El-Dazha company, include the following:
- Wire for the nose of the mask
- rubber band
- Arche Spanband
- Arche Melat Balon
- Single phase electricity 32 amperes
- A workshop with an area of at least 70 square meters. We are with you until the last stage of production.
Azarandishan company, in addition to producing ice cream machines, has the ability to launch all kinds of food, health, cosmetic lines, etc.
N95 mask machine:
As one of the leading mask machine manufacturers, we are proud to produce high quality N95 mask making machines. This type of mask is known as one of the top products in the health and medical industry due to its high filtration power and ability to protect breathing against small particles and microbes.
N95 mask is produced from quality materials and using advanced technology. The design of this mask is such that it effectively prevents the entry of fine air particles and the transmission of infections to the respiratory system. The high filtration of the N95 mask means less discharge of suspended particles and more protection against viruses and bacteria. These masks are usually used in hospitals, medical centers and high risk environments.
Also, the masks produced by Azar Andishan have a suitable style and can be customized. We pay a lot of attention to the design details, ease of use and efficiency of our products in order to provide our customers with masks of superior quality and performance.
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